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repairs

  • Tools are essential in any motorcycle.

  • While modern motorcycles are as reliable as the atomic clock, that doesn’t discount emergencies.

  • It’s always best to be prepared for the worst.

Roadside motorcycle repairs are almost extinct in these times as motorcycles become ever more reliable. However, that doesn’t rule out breakdowns due to say, minor accidents (touch wood!), such as experienced by this writer during the recent GIVI Rimba Raid Mat Daling.

Time to break out the tools kit.

This is no time to discover that either you’ve got no tools or crappy and/or inadequate ones that came with your bike (depending on the manufacturer).

Here are Ten Must Have Tools. You could choose to store them under your bike’s seat or in the tool box, but best to we ride while adhering to the Scouts’ principle of being ready.

  1. Multi-tool

A multi-tool is always handy as it combines many tools into one compact package. You’d usually find a knife, a pair of pliers, a pair of screwdrivers with different heads. Do get yourself a sturdy set such as those from Victorinox (the ever-popular Swiss Army knife), Gerber or Leatherman.

The caveat of a multi-tool is that it only contains basic tools, leaving out the wrench, among others.

2. Screwdrivers

The screwdrivers included with multi-tools are too short, thereby lacking the torque to turn stubborn screws, besides being unable to reach difficult places. You ought to include a pair of 15cm (6”) long Phillips and straight-edged screwdrivers under the seat. Also, best that they have magnetic tips to help you in retrieving metal objects.

3. Pliers

You may already have a multi-tool, but it’s still best to have a dedicated pair of pliers under the seat, in case you forget the multi-tool. We prefer the needle-nose (long nose) variety as it could fit into tight spaces. Do choose the pair with a sharp and strong cutter.

4. Allen/Hex Keys

Most bikes use both normal screws in combination with allen or hex (usually called “flower” locally) screws. Yes, you can find an entire set contained in a flip-out style holder, but we recommend that you obtain ones with long handles for the necessary torque. Additionally, find those with ball-ends as they slot in easier at acute angles. You can bring those corresponding to the sizes of the screws on your bike and leave the rest at home.

5. Adjustable wrench (spanner)

Honestly, we abhor the adjustable wrench as it never fits a bolt or nut exactly, leading to rounded bolts and nuts. Yet, it’s the only tool you could turn to when you don’t have enough wrenches or sockets. A locking type is recommended as it frees your hands to work on other things.

6. Wrenches (Spanners)

How could anyone leave these out? You don’t have to buy from the smallest to the largest, instead have those sizes on your bike. Please don’t be cheap when you shop for wrenches (or any tool for that matter) as low-quality ones with have you crying over rounded bolts and nuts.

 

7. Puncture repair kit

Every motorist, motorcyclists included, should learn how to fix a flat tyre and carry a set of puncture repair kit. Sure, you could call for assistance but what if you had a flat in some deserted location without telephone service. At night. We found this Oxford tyre repair kit in Hodaka Motoworld.

8. Torchlight

You could argue that any mobile phone has a torchlight function. Very true. But you need one hand to hold on to it or place it on somewhere secure. A headlamp is best. We found compact, bright, weatherproof and long-running LED ones from Energizer here in Malaysia.

 

9. Cable ties

No tool pouch or toolbox is complete without cable ties. You could repair just about anything with them, such a dropped number plate, loose bodywork, etc.

10. Duct Tape

No ducks were harmed in making duck tapes. Hahaha. Sorry, just a little joke. Duct tapes are excellent for temporarily repairing leaks for example a hose (hence the name “duct”) or patching up small leaks.

AND WHAT WE SHOULD LEARN

I could clearly remember my first visit to a driving school to obtain my riding license. We had to sit through a class which started with videos of accidents, before the “lecturer” walked in to introduce us to the traffic codes (called undang-undang) of obeying traffic signs, some theories on safe riding. There were of course lectures on the basic skills of operating a motorcycle.

A computerized test of how much we could memorize the undang-undang followed in the next session. Passing the test mean that we could move on to “Practical” where we were taught how to ride a motorcycle. No, we weren’t taught the skills necessary to operate a motorcycle, instead we were made to rehearse procedures that we may pass and obtain our licenses.

By now, every student was so eager to get on with riding that we had forgotten every single point taught in that class.

The instructions were, “Go on top of this ‘bridge’ (a raised section about 30cm wide) and past those cones. Do the figure-eight, then head down there and turn back for the braking test. If the bike comes off the ‘bridge,’ you fail,” and so forth. And just before he ducked away for cigarettes and coffee, he said, “Come for four more sessions and you may attend your tests.”

The instructor came back (much) later, stood beside the track and barked orders like, “Use only first gear, don’t touch the front brake(!), don’t put your foot down,” etc., etc. But why?

Needless to say, I was overwhelmed when I finally obtained my license and hit the roads for the first time. I didn’t know what to do. Riding 5kms to Komtar was felt like riding 100kms through ISIL-held territory. Well, I guess you may feel the same thing too, so here are the Top 10 Things A Riding School Doesn’t Teach.

We’re not apportioning 100% blame on the driving schools. Had they been required to teach every single topic about riding to a neophyte, it’ll probably take at least 6 months. So the onus falls on us as motorcycle owners to learn more. Besides, part of the fun of riding is learning to ride better.

1. BASICS OF RIDING A MOTORCYCLE
The correct method of steering, called countersteering isn’t taught at all schools, except for the possibility of only Arinah in Kuala Terengganu. And there’s still throttle control, vision, body positioning and braking to learn.

As riders, we need to critique our own riding, dissect it, learn, understand and apply to become better riders. Repeat. Even MotoGP champs never stop practicing to improve, so should we?

However, while it’s good that we continue learning, there’s no better way than being completely honest with ourselves by enrolling in an advanced riding school, such as Progressive Track Day (PTD) and Most Fun Gym (operated by Malaysian GP legend Oh Kah Beng). Dirt biking is a great way to learn the intricacies on handling a motorcycle correctly.

2. SUSPENSION ADJUSTMENTS
Suspension technology has come a long way from when it was a black art. Even a midrange bike has been provided with reasonably good suspension and some ability to be tuned.

The answer usually lies in the Owner’s Manual. Or just search for the myriad of articles on suspension adjustment on the internet.

But first, do learn about what each parameter – such as preload, compression damping, rebound damping – does before going ahead with playing with the clickers on your bike’s suspension.

There are certain bikes with electronically-controlled suspension these days, and they’re pretty much idiot proof. Still, better to know the basics, because you’d then know what to look out for.

3. SETTING UP TRACTION CONTROL/ABS/RIDE MODES
I believe most of us already know which mode to select depending on riding preference, weather, and road conditions.

Yet, believe it or not, I’ve met owners who had set the wrong Ride Mode for the wrong situation. For example, I once met a guy who had set his S 1000 RR’s Ride Mode to SLICK, on which he commuted on a daily basis, without knowing what it actually meant on his half-worn SuperCorsas.

There are also those who pride themselves on a false sense of bravado by turning their ABS or Traction Control off on the streets. Yes, it ultimately boils down to rider’s preference, but these guys blindingly believe that their bikes go much faster by being set so for all traffic, weather and road conditions. And oh, they’ve never been to the track either.

Our recommendation is to keep TC and ABS on at all times on the streets. Don’t ask us how we found out.

4. RIDING IN TRICKY CONDITIONS
Riding in the rain and over slippery roads shouldn’t come as a fear to riders. Taken positively, the challenge of switching to a different riding style makes it fun.

Personally, I love riding in the rain as I could discover how my tires and bike feel when the tyres do break traction. Confidence should increase in actual fact, simply because you’ve discovered the limitations.

Learning to push the limit by yourself could become a dangerous proposition on the streets. Again, enroll in a riding school. Similarly, this is where motorcross and dirt-riding training becomes crucial.

5. MOTORCYCLE MAINTENANCE
The basics were demonstrated but never fully delved into.

Besides the customary oil change and tyre replacement, motorcycle owners should be inculcated with the desire to know more about their own machines.

Motorcyclists should be diligent in referring to their motorcycles’ service intervals in the Owner’s Manual. Too many times have we’ve seen totally black brake fluid, unchanged fork oil and chains encased in gunk.

6. BRINGING EXTRA TOOLS
So your bike broke down and you fished out the tool pouch. Has any motorcycle owner found a complete set of tools under his seat? In fact, there are manufacturers who don’t even provide a tool kit at all.

The tool kit included with your bike is woefully inadequate to say the least, so a rider should always include a few more important items (depending on the size of your under-seat space, such as:

  1. Slotted and Phillips screwdrivers of two more sizes. Also, do get those that are magnetized; they’re super handy when extracting a dropped fastener.
  2. A set of hex and Torx keys each.
  3. A set of sockets, preferably including a ratchet handle.
  4. Zip ties, for parts that’ve loose or fallen off.
  5. Duct tape. The universal repairer/lifesaver.
  6. A small can of penetrant spray to loosen up parts that are stubborn or stuck.
  7. A small can of chain lube.
  8. Tire puncture repair kit.
  9. Tire pressure gauge.
  10. A small flashlight.

7. ROADSIDE REPAIRS
This correlates with motorcycle maintenance and the tools you carry.

Modern motorcycles are generally reliable and there are very few cases of mechanical breakdowns. Tire punctures are common on the other hand; and so are crashes and low-speed tip-overs, causing snapped or bent levers.

Do NOT take this for granted. We’ve actually encountered flat tires on brand new test bikes on numerous occasions.

That is why one should always ride prepared. Repair techniques and tips are not usually covered in the Owner’s manual, so do check out the many articles and videos.

8. PUSH/BUMP STARTING YOUR BIKE
There are various reasons why your bike may not start. But before you decide to call the tow truck, you may attempt to push start it.

Put the bike into gear and hold the clutch, push it to a jog, then jump onto the seat and release the clutch simultaneously. You should immediately pull in the clutch lever as soon as the engine catches, to avoid the bike blasting off from underneath you. Give the throttle a few blips and ride off.

Or just get your buddies to push while you’re in the seat. Hehe.

9. Planning for a Tour
Servicing your motorcycle and checking the functions of the motorcycle is taught at driving schools, but we’re left to our own devices in preparing ourselves mentally and logistically for a long-distance tour.

If you’re riding in a group, chances are the leader will brief the group on the rendezvous points and other details. But you should always prepare yourself by looking up the route, preferably on the night prior to the ride. This way, you avoid being surprised by what you may find or get separated from the group.

If you’re riding alone, plan out your route and stops for fuel, rest and refreshment. Watch what you consume as certain drinks and foods may affect your stamina and concentration during your ride.

Apart from that, read up on articles on how to pack your luggage (whether it’s a backpack or motorcycle luggage system). This may sound silly, but having to dig out all your clothing to get to your wallet or passport under the hot sun or rain isn’t pleasant.

10. STUDYING YOUR OWNER’S MANUAL
Your motorcycle’s Owner’s Manual contains a treasure throve of information. Again, what we’re saying here may sound redundant, but hardly any motorcycle owner bothered to flip through their Owner’s Manual. Even if you’ve ridden every single motorcycle for the last 30 years.

You should take a peek at the contents page at the very least.

Works Ministry allocates RM3.13 million budget to fix up dangerous Federal Highway bike lane.

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