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  • DO NOT take the battery for granted.

  • The only sure and safe way is to use a smart charger.

  • We’ve also put together a collection of OptiMate smart chargers you can consider.

We’ve previously published articles on how a motorcycle battery work and why they die (eventually). Let’s get down to battery maintenance in this instalment, plus a collection of OptiMate smart chargers.

Read: Motorcycle Battery: How it Works

Read: Motorcycle Battery: Why Does it Die?

Honestly, my biggest worry is always about a dead battery whenever I ride. It’s a big hassle and even downright scary when you’re stranded in the middle of somewhere in the middle of the night. Next to a cemetery.

First and foremost, check the battery’s terminals. Make sure that the connectors don’t move about and that there are no deposits on them. Greenish copper sulfate may build up on the positive terminal, while a whitish sulfate can accumulate on the negative terminal (usually due to undercharging).

If there are, disconnect the battery – remove the negative connector first, followed by the positive side – and take it out of the bike. Then, use a toothbrush and scrub off the corroded material with some lemon juice or baking soda. Wash off with water and let dry.

CHARGING

Wish I could tell you otherwise but there’s no other better way to maintain your battery other than to use a smart charger. As we’ve mentioned before, the motorcycle’s charging system may not necessarily be the perfect charging system. Even if it is, you still need to maintain the battery at its optimum voltage once you stop the bike.

 

Charging a battery takes several steps with different voltages and amps, depending on its age and condition. This is where a smart charger does it all.

No, we’re not trying to hawk random stuff.

ENTER OPTIMATE

Among the chargers that I trust the most are OptiMate, made by the Belgian company TecMate. TecMate specializes only in battery chargers for all applications including powersports, cars, boats, commercial vehicles for over 20 years.

We know that there are many other chargers in the market, and many are amazingly cheap. But you need to ask yourself about why it’s so. Touch wood, using the wrong charger may not damage your bike’s battery or electrical systems but it may also not do any real good for the battery.

I’ve personally used a cheap charger which just kept pumping in the juice (overcharging) although the battery’s reached its optimum voltage (12.4 V). In the end, my battery warped out of shape. Am thankful that it didn’t explode!

An OptiMate, on the other hand, stops charging when the battery’s fully charged and then starts again as the volts start to drop. Just plug it in and leave it on.

The higher-end OptiMate 3, 4, 6, 7 and 8 have desulfation features. They do this by introducing electrical pulses to break the sulfur coating the cells and turn the electrolyte back to being acidic, rather than being more water. From there, these chargers will take further steps to charge and maintain the battery in the proper way. Heck, they even know what type of battery you’re using!

Included in each kit are two types of cables: The standard terminal clips and SAE-81 connector. The latter attaches permanently to the battery terminals, leaving the connector on the bike, and you don’t have to remove the seat or bodywork everytime you charge the battery. It also has a 15A fuse to protect against power surges.

Granted, a battery will die later in its life but at least the OptiMate chargers will test the condition of the battery and inform you. If the condition LED doesn’t turn green at all, it means it’s time for a new battery.

At least you don’t get stranded at night next to a cemetery…

NOTE

  • DO NOT charge a LiFePO4 (lithium) battery with a standard lead-acid charger. The OptiMate 4S Lithium is designed specifically for lithium batteries.
  • DO NOT use a standard charger if your bike uses CAN-BUS electrical and electronics wiring looms and connectors. Please use the OptiMate 4 CAN-BUS for that purpose.

WHERE TO BUY

You can take a look and buy an OptiMate smart charger in our BikesRepublic.com e-commerce site.

Please click >>> HERE <<< to visit the page.

Please click >>> HERE <<< for the OptiMate 2.

Please click >>> HERE <<< for the OptiMate 3 Dual Bank.

Please click >>> HERE <<< for the OptiMate 4 CAN-BUS.

Please click >>> HERE <<< for the OptiMate 4S Lithium.

Please click >>> HERE <<< for the OptiMate 6 Ampmatic.

Please click >>> HERE <<< for the OptiMate 7 Select.

Also available are USB chargers that plug into the 12 mm DIN power socket on certain bikes.

Please click >>> HERE <<< for the OptiMate O-105 Dual Output USB charger with 90-degree elbow.

Please click >>> HERE <<< for the OptiMate O-115 Dual Output USB charger.

OptiMate also offers a whole range of professional grade cables. You can always use them for your other motorcycles (for example).

  • A motorcycle battery doesn’t last forever.

  • But what causes it to die?

  • We touch on why a battery degrades over time.

We touched on the basics about the motorcycle battery previously.

But rather than writing on battery maintenance alone, we feel that information on how a battery degrades gives a clearer picture on the type of maintenance required. Another note: We are covering lead acid batteries here as they are the most common compared to lithium-ion and lithium-iron-phosphate (LiFePO4). Regardless if your battery is “maintenance free” or otherwise, it’s considered a lead acid type as long as it’s filled with acid (as in sulfuric acid) as the electrolyte.

How does a battery work?

Here’s a recap on how a battery produces electrical power:

  • The electrolyte solution contains charged ions, made up of sulphate (negatively charged) and hydrogen (positively charged).
  • Placing an electrical load – starter motor, ECU, headlights, etc. – causes the sulphate ions to travel to the battery’s negative plates.
  • The ions react with the plates’ active material to release electrons.
  • These excess electrons move through the negative side of the battery to any device attached.
  • The electrons travel back into the battery through the positive side.
  • The movement of electrons is the battery’s direct current, measured in Ampere (A).
  • The electrons then attach themselves to the positive plates.

How does a battery discharge?

  • At the same time, the sulfuric acid breaks down.
  • It means the electrolyte becomes less acid and more water.
  • Lead sulphate coats the battery plates in each battery cell.
  • The coated plates have less surface area to produce electrical energy.
  • It causes the production of current to drop over time.
  • If discharging continues, more lead sulphate is deposited on the plates.
  • Eventually, the chemical process that produces current stops.
  • A battery may not recover despite how long it’s charge if there’s heavy sulfation.

Self-discharge

  • All batteries self-discharge over their lifetime, even if they’re not attached to any circuit or load.
  • Sulfation occurs as long as the battery’s state of charge is below 100%.
  • The rate depends on battery type and ambient temperature.
  • Sulfation occurs if the battery is overcharged, undercharged or left discharged for just a few days.
  • Smaller lead acid batteries like those in motorcycles sulphate faster.
  • Using or storing batteries above 24 oC (75 oF) accelerates self-discharge and increases sulfation.
  • The discharge and sulfation rate doubles with the increase of every 10 o

What are the reasons for self-discharge?

  • Short trips i.e. within 25 to 30 km may not build enough charge.
  • So is occasional use i.e. once or twice a week.
  • Parasitic discharge i.e. motorcycle’s electronics that don’t fully turn off.
  • Problems in the bike’s electrical system.
  • Problems with the charging coil (stator).

We would like to add here that a motorcycle’s charging system may not charge the battery the way it likes to be charged. This could lead to certain plates being undercharged resulting in sulfation and dead cells, eventually.

What does all this mean?

This is why batteries do not last very long in our climate. A survey in conducted in the United States showed that 85% of batteries do not last up to 4 years, and the best case was just below 3 years.

It must be charged sufficiently to prevent it from dropping below 12.4 Volts.

What do we need to do then?

So, batteries aren’t exactly “maintenance free” and plug-and-play as we’d like, hence proper battery maintenance must be carried out. But first, consider fitting a voltmeter on your bike for you to keep an eye on the bike’s charging rate and battery’s health.

Keeping your battery charged up avoids that hassle of the bike refusing to start. Imagine if happens at night when all the shops are closed or you’re kilometres away from the nearest town. Worse still, you need to fork out some emergency cash.

While we can’t disagree that replacing the battery every two years solves this problem, I’ve personally used my batteries more than 3 years before replacing them, thus saving me a lot of money in the long run. I did this by using a smart charger.

A smart charger which can evaluate the battery’s state and carry out the appropriate charging strategy/strategies. These chargers pump in a certain amount of Amperage to reverse the sulfation, get it up to full capacity and finally maintain that capacity with a trickle charge.

We’ll stop here for this instalment. We’ll look at battery maintenance and smart chargers in detail in the next article.

  • Motosikal moden tidak boleh hidup tanpa bateri.
  • Teknologinya telah berkembang maju dari tahun ke setahun.
  • Mengetahui bagaimana ia berfungsi adalah sama penting seperti mengetahui cara memilihnya dan penyelenggaraanya.

(more…)

  • Modern motorcycles cannot run without a battery.

  • Their technology has advanced much over the years.

  • Finding out about how they work is just as important as choosing one and maintenance.

There was a point in time when a motorcycle didn’t require a battery to start, relying instead on points and condenser ignition system, but now batteries are getting ever more advanced in order provide power to starter, lighting system, electronic ignition (ECU) and coils, riding aids, other electrical and electronic systems and accessories.

It’s the battery that’s powering all those systems at the start and when the motorcycle’s charging system can’t provide enough power for example when the bike is idling for a long time at the traffic lights.

Furthermore, the battery also needs to protect the delicate electrical and electronics by absorbing voltage surges and spikes.

BASIC WORKINGS OF A BATTERY

What exactly is a battery? To put it simply, it is an electrochemical device which converts chemical energy to electrical energy.

A basic 12 Volt (V) battery is made up of:

  1. Six cells that typically produce approximately 2 volts each (depending on type of cells), producing between slightly above 12.0 to 13.2 volts, in total.
  2. Each cell consists of alternatively charged positive and negative lead (Pb) plates i.e. positive, negative, and so forth. The more plates in a cell, the more current (flow of electricity – Amp) and energy capacity (ampere hours – AH).
  3. Insulators that are placed between the individual cells.
  4. The cells are then connected to each other.
  5. Electrolyte (commonly known as battery acid) which is a sulfuric acid and distilled water solution, is added to the flood the plates.
  6. The lead plates react chemically to the sulfuric acid, lead sulfate, while the acid is turned into water which in turn is split into hydrogen and oxygen.
  7. The chemical reaction releases electrons from the negative plates. The electrons (which are negative in charge) flow to the components they need to and return to the battery’s positive terminal and plates. This is what’s known as the electrical current.
  8. The electrolyte will eventually be diluted through discharge i.e. electrical usage.
  9. Charging reverses the chemical process.

TYPES OF BATTERIES

1. Wet cell

Also known as the flooded lead-acid cells battery, it was invented way back in 1859. As the name suggests, the cells are inundated in electrolyte and needs to be checked and topped-up as required from time to time, especially in our hot and humid weather.

When stored in a discharged state, the heavier acid molecules sink to the bottom of the battery, causing the electrolyte to stratify (separating into layers of water and acid). When the battery is used again, most of the current will only flow around this area, wearing out the bottom parts of the plates.

Adios soon enough.

Being filled with liquid also requires the battery to be fixed in an upright position to prevent spillage. While being gradually being phased out as OEM fitment for motorcycles, they are still widely available due to their low cost.

2. Absorbed glass mat (AGM)

The AGM battery is the most common type of OEM fitment nowadays, usually produced by Yuasa for our market.

If you’ve ever replaced your OEM battery to another “maintenance-free” type, especially if it’s from Yuasa or Koyoko, chances are that it’s an AGM.

In an AGM type, the electrolyte is absorbed by a glass fibre mats that sit between cells. The mats greatly reduce evaporation and doesn’t require topping up, consequently. The electrolyte becomes the separator material, allowing the plates to be compressed together, increasing energy density compared to wet cells or gel batteries.

To reduce gas pressure build up in the casing when overcharged or discharged, the AGM battery includes a one-way blow-off valve. Due to that feature, AGM batteries also belong to the group called “valve regulated lead-acid” (VRLA) designs.

Another advantage of the mats is that the electrolyte is held in place and doesn’t slosh around or stratify like in wet cells, which means the battery could be mounted in different positions.

AGM batteries arguably have shorter lifespans since they have higher acid contents to increase standby voltage and lower water loss rate. If your AGM battery shows more than 12.56 V in an open circuit (battery not connected to anything on the bike), it means there’s more acid content. Again, while this is normal for the AGM type, it may not live long.

3. Gel battery

A gel battery, also known as gel cell, is A VRLA battery uses gellified electrolyte. Sulfuric acid is mixed with fumed silica, resulting in an immobile, gel-like mass.

Since there’s no liquid involved, it doesn’t need to be kept upright, electrolyte evaporation is reduced, there’s no spillage and corrosion problems. Besides that, it is more shock and vibration resisitant.

4. Lithium-Ion

Li-Ion batteries are all the rage now, despite not being fitted on a widespread basis due to cost. To describe the functions of a Li-Ion battery requires an entire article by itself!

To surmise, however, the advantages of the Li-Ion compared to VRLAs are mainly substantial weight savings and better cranking pressure (CCA – Cold Cranking Ampere). Cranking pressure denotes how much stored energy is available for cranking up the engine, besides supporting the electronics and electrical systems and accessories.

Disadvantages of Li-Ion?

A discharged Li-Ion battery can’t be brought back to life unlike a VRLA. Additionally, you need to use chargers that are compatible with Li-Ion batteries, although you may also use that charger for VRLA batteries.

That’s it for Part 1, the basics. We’ll cover the subject of maintenance in the next edition.

Who says electric power isn’t fun? Acclaimed French trials bike rider and Red Bull athlete Julien Dupont has proven so after releasing a video of him stunting and flipping the all-electric KTM Freeride E dirt bike.

Officially launched sometime last year, the KTM Freeride E sees the famed Austrian motorcycle manufacturer injecting a more extreme and dirt-busting flavour into the zero-emissions arms race.

KTM-Freeride-E-electric-dirtbike-E-SX-E-XC-24

Based on the brand’s venerable Freeride series of dirt bikes, the Freeride E adopts a liquid-cooled electric motor instead of a thumpy single-cylinder petrol engine, with the electric system able to generate up to 16kW or 22hp and 22Nm of peak torque. The system draws power from a removable lithium ion battery pack rated at 2600Wh, and can be fully charged in just 80 minutes.

KTM-Freeride-E-electric-dirtbike-E-SX-E-XC-05

Back to the video and you can see that the electric-powered dirt buster is capable of performing just as well as its petrol-powered siblings when in the right hands. The video not only sees Julien taking the Freeride E off-roading, he even goes to the extent of performing a backflip with the electric bike.

KTM-Freeride-E-electric-dirtbike-E-SX-E-XC-10

The video above again proves that you can have copious amounts of fun whilst being green and eco-friendly. You can check out more on the KTM Freeride E via its dedicated microsite, ktmfreeride-e.com. You can also check out Julien and his exploits via his official Facebook page as well.

KTM-Freeride-E-electric-dirtbike-E-SX-E-XC-19

Source: YouTube via MCN

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